Stephen Larew

personal website — updated sporadically

Inaccurate ZAC part: 6T1-8

When I left off build­ing in 2021, I had en­countered a minor dis­crep­ancy in the size and fit of the sta­bil­izer tip rib ex­ten­sion 6T1-8 and the sta­bil­izer tip. After a couple hours of try­ing to find my mis­take, I real­ized the tip rib ex­ten­sion was simply too big.

The draw­ings call for the tip rib ex­ten­sion to be 80 mm at the wide end. I meas­ured my parts at 84 mm. As val­id­a­tion of the in­com­pat­ib­il­ity, the photo as­sembly guide calls out that there should be a gap between the sta­bil­izer skin and the flange on the tip rib. In fact, my parts leave no gap which would cause some awk­ward and large bend­ing of the sta­bil­izer tip. The bend­ing would prob­ably lead to crack­ing of the plastic.

I called Ro­ger at Zenith Air­craft in Au­guest 2023 to ex­plain the prob­lem. He wanted one more photo. I sent it to him today and will wait to hear back.

Stabilizer tip rib and skin fastened together leaving no gap for the plastic tip.
With the sta­bil­izer tip rib ex­ten­sion at­tached to the tip rib, there is no gap left between the skin and the flange on the ex­ten­sion. The lack of a gap pre­vents the sta­bil­izer tip from smoothly fit­ting in­to place.
Photo assembly guide 6-T-2B page 6.
The photo as­sembly guide con­firms there should be a gap: “Note the gap between the top flange and the skin for the thick­ness of the fiber­glass tip.”
Ruler showing wide end of 6T1-8 is 84 mm.
My meas­ure­ment of the wide end of 6T1-8 shows it is 84 mm.